AICHO CO., LTD.

MANUFACTURING

Introducing the basic finish and equipment used until the fabric processing is
completed at the factory.

From materials to textiles

We (Daicho) think that drawing out the power of the material of the fabric itself is the starting point of manufacturing.Furthermore, in response to various requests from customers (color, texture, shape), we are sending out products that have been transformed from materials to textiles by integrating processing and various requests.

DAICHO ORIGINAL

There are various special finishings such as OHMI ZARASHI, CC tumbler, HW(hard washing),etc. All of them are born as Daicho original based on the individuality, knowledge, and experience of employees.

About equipment

We (Daicho) have wide variety of equipment and each one plays a variety role in finishing a one material. The big feature is that it's easy to process a small lot of various products, of course, it is possible to handle large lots by continuous processing, and we provide detailed correspondence by matching the properties of fabric and equipment.

Greige arrivals, Input

Decide the finishing process for each arrival greige and create an instruction sheet.

Open greige and prepare for processing.

Spread the greige for each process, sew with a sewing machine and load it on the trolly.

textile bundle unrolling machine

Hair burning

Burn fluff on the surface of the fabric to improve the penetration of chemicals in a later process.

singeing machine

Desizing

Remove the size used in the waving process.

desizing machine
jet dyeing machine
jigger

Scouring

Remove impurities adhering to the fabric.

jet dyeing machine
jigger

Bleach

Decolorizes original fiber color to whiten the fabric.

U-box breaching machine
jet dyeing machine
jigger
scouring and bleaching machine

Mercerization

Improves dyeability, shrinkage and give shine.

mercerizing machine

Dying

Color the fabric by changing the dye and equipment, and conditions for each material.

jet dying machine
circular dying machine

Drying

Dry the wet fabric. Adjust the drying temperature and speed depending on the fabric.

cylinder dryer
net-surfer dryer
shrink surfer dryer

Finishing

Gives various textures and functions.

net-surfer dryer
sanforizing machine

Tentering

Adjust the width of fabric and set it.

tenter
heat set machine

Inspection

Find out the defects of processing and fabric and rate it.

inspection machine

Shipping

Ship the fabric according to instruction from the customer.